Principles of Engineering

 

Mechanisms

Mechanisms

Bearings - Devices used to reduce friction between rotating shafts and fixed carriers. Examples are roller, ball, and air bearings.

Coupling - A system used to connect and transfer energy from one part to another - usually shafts that rotate.

Crankshaft - A shaft that has journals which changes reciprocating motion to rotary motion.

Eccentric - A device that rotates in an off-center position on an axle or shaft. 

Kinetic Energy - The energy of an object due to its mass and motion; calculated using the objects mass, m, and velocity, v.

Mechanical Energy - The energy, which is possessed by an object due to its motion or its stored energy of position.

Potential Energy - Stored energy; (Gravitational potential energy is stored energy due to elevated position of an object: PE = mgh; Elastic potential energy is stored energy in elastic materials: PE = ½ kx2).

Torque - A turning or twisting force that produces or tends to produce rotation or torsion

Lever

Lever
Fulcrum -
The support structure around which a lever rotates.

MA = LE ÷ LR
LE x E = LR x R
Load (R) = MA * Effort (E)
Effort (E) =   Load (R) ÷ MA

1st Class - 1st Class Lever
2nd Class  - 2nd Class Lever
3rd Class -  3rd Class Lever

Lever Classifications

Inclined Plane

Inclined Plane

MA = Length ÷ Height   (Length = Slope)
Load (R) = MA * Effort (E)
Effort (E) =  Load (R) ÷ MA

Inclined Plane
Wheel & Axle

Wheel & Axle

MA = Wheel Radius / Axle Radius
MA = LE ÷ LR
Torque = Force * Radius
Circumference = π * D
Load (R) = MA * Effort (E)
Effort (E) = load (R) ÷ MA

Wheel & Axle

Wheel & Axle

Pulley

Pulley

MA = Total number of strands supporting the load (count last strand if going up)
MA = Load (R) ÷ Effort (E)
Load (R) = MA * Effort (E)
Effort (E) = Load (R) ÷ MA

Types:

Fixed, Movable, Block & Tackle


Fixed PulleyMovable PulleyBlock & Tackle

Wedge

Wedge

MA = Length ÷ Height
Load (R) = MA * Effort (E)
Effort (E) =  Load (R) ÷ MA

Wedge
Screw

Screw

Pitch = 1 ÷ (teeth per inch)
Circumference = π * Diameter
MA = Circumference ÷ Pitch
MA = (π * Diameter) ÷ Pitch

Archimedes'Screw
Gear

Gears

GR = Gear Ratio
Nin = number of teeth on driver gear
Nout = number of teeth on driven gear
Din = driver gear diameter, in
SR = Win / Wout
Dout = driven gear diameter, in
Win = driver gear speed, rpm
Wout = driven gear speed, rpm
Tin = torque of driver gear, ft lbs.
Tout = torque of driven gear, ft lbs.
GR = Input Rate / Output Rate
SR = speed ratio
Win / Wout = Dout / Din
Tin / Tout = Din / Dout

Worm & Spur Gear

Gear Box

Belt Drive

Belt Drive

D in = Driver pulley diameter, in
SR = Speed Ratio = Input Rate / Output Rate
D out = Driven pulley diameter, in
w in = Driver pulley speed, rpm
w out = Driven pulley speed, rpm
T in = Torque of driver pulley, ft lbs.
T out = Torque of driven pulley, ft lbs.
Win/Wout = Dout/Din
Tin/Tout = Din/Dout
SR = Win/Wout

Belt Drive

Gear - A wheel with teeth that will allow the transfer of power when coupled to another gear.

Gear Train - A set of gears used to transmit power, change output direction, or change speed or force.

Mechanisms from Simple Machines
  • Reverse Engineering -  is taking apart an object to see how it works in order to duplicate or enhance the object

    Reverse Engineering

    REVERSE ENGINEERING IS A PROCESS OF REDESIGNING AN EXISTING PRODUCT TO IMPROVE AND BROADEN ITS FUNCTION, ADD QUALITY AND TO INCREASE ITS USEFUL  LIFE. 

    ALSO AN IMPORTANT ADDITIONAL GOAL IS TO REDUCE MANUFACTURING COSTS OF THE NEW PRODUCT MAKING IT COMPETITIVE IN THE MARKET PLACE.  

    STUDY HOW THE PRODUCT WORKS AND LOOK FOR WAYS TO IMPROVE OR EXPAND ITS FUNCTIONS.

    DISASSEMBLE AND INSPECT THE PARTS OF THE PRODUCT  STUDYING WAYS TO IMPROVE AND SIMPLIFY THESE PARTS AND ITS OVERALL DESIGN.

    STUDY HOW THE QUALITY AND LIFE OF THE PRODUCT MIGHT BE IMPROVED.

    STUDY METHODS OF HOW THE COSTS OF MANUFACTURING THE PRODUCT MIGHT BE REDUCED APPLING NEW AVAILABLE TECHNOLOGIES AND MATERIALS.