Principles of Engineering

 

Strength of Materials

Moment of Inertia is an indication of the stiffness of a particular shape. The higher the moment of inertia, the less the deflection

Moment of Inertia = 1/12 (b)(h3)
Moment of Inertia = Stiffness of a Shape

Buckling - Failure caused by bending, giving way, or crumpling due to excessive force

Centroid - A point whose coordinates are the averages of the corresponding coordinates of a given set of points and which for a given plane or three-dimensional figure (as a triangle or sphere) corresponds to the center of mass of a thin plate of uniform thickness and consistency or a body of uniform consistency having the same boundary.

  • center of gravity or center of mass
  • Symbol =
  • Centroid = Center of Gravity
  • Triangle:
  • Centroid = h/3;  b/3
     
  • Irregular Shapes:
  • Section off shape for easy calculations
  • Label each section i.e. A1, A2, A3, etc.
  • Find centroid of each section ( X & Y)
  • Calculate Area of each section
  • Use table below:

 

 
Section Area X Y A x X A x Y
A1          
A2          
A3          
 

add above

   

add above

add above

Total Area

 

       
        divide by total area divide by total area
      Centroid X = Y =
  • Stress - A material’s internal resistance to force; symbol: σ, “sigma”; calculated by dividing the force in the material by the area of the material that is subjected to the force:

stress is a physical quantity and is defined as the force per unit area. F is force, A is surface area.

σ=F/A

Stress can be of different types: tensile, compressive, shear . Tensile stress pulls, compressive stress pushes and shear stress acts parallel to the surface.

  • Axial - Force aligned along the central axis of a material
     

    Formula:  s = P / A 

    P = Pressure

    A = Cross Sectional Area

Axial Force

  • Shear - Force that acts parallel to the surface of the material.
     

    Formula:  t = P / A

    P = Pressure

    A = Cross Sectional Area

Shear Force

Bending Stress:

   or  

 

s                 = bending stress

M = moment

C = maximum fiber distance

I = moment of inertia of cross section

S= section modulus= I / C

 

  • Strain - Strain is a measurement of deformation in a structure due to applied forces.
    If a rod  of length L and constant cross section area A has a force P applied at the end, the deformation will be
    d

     

Strain is calculated from:

                              Strain =  Deformation

                                             Original Length

or

ε = d / L

 

Stress and Strain are related through the stress strain curve and Hooke’s Law in the elastic region

E is the Elastic Modulus.

E is the slope of the line in the elastic region

Stress Strain Curve

F= kx

f= force, k= constant , related to stiffness of the object, x= deformation

  • Deflection - A measure of deformation of a structure due to applied loads.

Deflection = Length / 360

d    =    P * L

             A * E

 

Where: P is the applied load

                                             L is the length

                                             A is the cross section area

                                             E is the elastic modulus
  • Cantilever Deflection

Cantilever Deflection

 

d max = - P * L3 
                 3*E * I
d max is the maximum deflection
P is the applied load
L is the length
I is the cross section moment of inertia
E is the elastic modulus

Simply Supported Beam with Concentrated Load

d max = - P * L3 
                 48*E * I
d max is the maximum deflection
P is the applied load
L is the length in X direction
I is the cross section moment of inertia
E is the elastic modulus

Factor of Safety:

Used by engineers to account for uncertainty in applied forces, material properties, model assumptions, etc.

The allowable stress in the part is determined by the following formula.

An acceptable design is when the calculated stresses in the part are less than the allowable stress.

 

Allowable Stress =  Material Strength

                                     Factor of Safety

 

 Factors in Design:

Complexity of stress analysis

Consequences of failure

Environmental exposure

Material Strength

Potential Misuse of the Product

Quality Control

Size or Mass Effect

Stress Concentration Factors

Types of Loads

Type of Material

Cost